Production Schedule Variance

Know why you're ahead or behind plan

Production planners often discover schedule misses hours after they happen, scrambling to find root causes while customer orders pile up.

Real-time alert: Schedule variance exceeds 10% for any work center or production line
Shift-end review: Automated run at end of each shift to assess daily performance
Schedule adherence rate
Variance breakdown — units behind (or ahead) by production order

Schedule Variance Alert

Production behind plan • 3 orders at risk

-12%
Schedule Attain.
88%target 95%
Units Behind
1,847
Orders at Risk
3
Recovery Time
2.4 days
Variance Causes
Material shortage45% of miss
Equipment down32% of miss
Changeover delay23% of miss
Recovery Actions
Expedite materialOvertime approvalCustomer comms

Built for operations teams
who demand accuracy

Production planners often discover schedule misses hours after they happen, scrambling to find root causes while customer orders pile up.

Production Planners / Schedulers

daily schedule adherence tracking

Plant Managers

operational performance oversight

Operations Directors

multi-plant visibility

Supply Chain Managers

customer order impact assessment

From alert to action in minutes

The objective of this agent is to reduce schedule variance and protect customer delivery.

Step 1

The Trigger

You define when the agent should activate. When conditions are met, it starts working automatically.

  • Real-time alert: Schedule variance exceeds 10% for any work center or production line
  • Shift-end review: Automated run at end of each shift to assess daily performance
  • Backlog threshold: Work-in-progress (WIP) queue grows beyond 8 hours
Step 2

360° View

The agent opens a tailored dashboard consolidating data from all your systems.

  • Schedule adherence rate — planned versus actual output by line, shift, and product family
  • Variance breakdown — units behind (or ahead) by production order
  • Root cause categories — hours lost to material shortages, equipment downtime, labor issues, changeover delays
Step 3

Automated Analysis

The agent follows a structured analysis flow, combining checks with exploratory reasoning.

  • Variance detection — Identify production orders running behind schedule and calculate gap in units or hours.
  • Root cause classification — For each delayed order, determine primary cause: material shortage, equipment downtime, labor unavailability, or changeover overrun.
  • Cause drill-down — For material issues, identify which components are short. For equipment, link to specific downtime events. For labor, check attendance versus plan.
Step 4

Actionable Output

After analysis, the agent creates a human-friendly report with everything your team needs.

  • Executive summary — Overall schedule adherence with variance trend (improving/worsening)
  • Variance detail — Production orders behind, hours lost, primary cause per order
  • Root cause breakdown — Pareto of causes with quantified hours lost
Step 5

Delivery

Reports are sent automatically via email or accessed directly in Veezoo.

Key benefits for operations teams

Concrete, measurable value for your team from day one

Fast Response

Faster detection

Before: variance discovered at shift end or next-day review. Now: alerts within minutes of threshold breach.

Root Cause

Clear root causes

Before: hours spent in meetings debating why production missed. Now: causes identified automatically with data.

Recoverable

Customer protection

Quantified order impact lets you prioritize recovery where it matters most, reducing late shipments by 15-30% (example based on typical patterns).

Up and runningin production in weeks

To deploy this Agent, you connect Veezoo to your existing Data Warehouse, typically containing data from:

ERP — Production orders, MPS, customer sales orders, inventory (SAP, Oracle, Microsoft Dynamics)
MES — Real-time output counts, downtime events, OEE data
Scheduling system — Planned sequences, changeover matrices (Preactor, PlanetTogether, custom)
Labor management — Attendance, shift schedules, skill matrices
Order
Capacity
Delay
Changeover
Schedule
Variance

Ready to explore Production Schedule Variance?

Fully customizable to your workflows, data sources, and business requirements.

Typical initial implementation in weeks, not months.