Find the root cause of quality issues fast
Quality escapes cost manufacturers time, money, and customer trust.
Quality Escape Alert
Defect rate spike • Product Line XR-200
Built for operations teams
who demand accuracy
Quality escapes cost manufacturers time, money, and customer trust.
Quality Managers and Quality Engineers
Defect prevention & control
Plant Managers and Production Supervisors
Output optimization
Continuous Improvement Leads and Lean/Six Sigma practitioners
Operations Directors overseeing multiple facilities
Strategic oversight & escalation
From alert to action in minutes
The objective of this agent is to reduce time to root cause for quality escapes.
The Trigger
You define when the agent should activate. When conditions are met, it starts working automatically.
- Scrap rate exceeds target by more than 1.5x for any product line over a 4-hour window
- Rework volume crosses a threshold (e.g., >50 units in a shift)
- Customer complaint logged for a shipped lot with severity "critical" or "major"
360° View
The agent opens a tailored dashboard consolidating data from all your systems.
- Defect summary: Total defects, defect rate, and breakdown by defect type (visual, dimensional, functional)
- Affected scope: Products, SKUs, and production orders impacted
- Timeline view: When defects first appeared and how they've trended over hours/shifts
Automated Analysis
The agent follows a structured analysis flow, combining checks with exploratory reasoning.
- Quantify the escape: Calculate total defects, scrap cost, and rework hours for the affected period. Flag if customer shipments are at risk.
- Segment by defect type: Identify which defect categories are elevated. Determine if one type dominates or multiple types are rising together.
- Isolate by production line: Compare defect rates across lines running the same product. Flag lines with statistically significant deviations.
Actionable Output
After analysis, the agent creates a human-friendly report with everything your team needs.
- Executive summary: Defect count, estimated scrap/rework cost, and containment status
- Top contributing factors: Ranked list of lines, shifts, lots, or equipment with highest correlation to defects
- Supporting evidence: Charts and data tables showing the statistical basis for each finding
Delivery
Reports are sent automatically via email or accessed directly in Veezoo.
Key benefits for operations teams
Concrete, measurable value for your team from day one
Faster root cause identification
Before: 2-3 days gathering data from MES, QMS, and ERP. Now: consolidated view in minutes, investigation focus identified automatically.
Reduced scrap and rework costs
Catch quality escapes earlier by responding to threshold breaches within hours, not days. Example: 10-20% reduction in escape-related scrap based on typical response time improvements.
Better lot traceability
Automatically link defects to raw material lots, suppliers, and upstream processes. Supports faster containment decisions.
Up and runningin production in weeks
To deploy this Agent, you connect Veezoo to your existing Data Warehouse, typically containing data from:
Ready to explore Quality Escape Analyzer?
Fully customizable to your workflows, data sources, and business requirements.
Typical initial implementation in weeks, not months.